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How to Choose a Baler for Mixed Materials: Baling Strategies for OCC and Light Plastic Packaging

How to Choose a Baler for Mixed Materials: Baling Strategies for OCC and Light Plastic Packaging

2025-07-22

Many recycling yards collect not only OCC carboard but also plastic film, woven bags and light plastic packaging. Without proper planning, this mixed stream quickly creates issues:

  • Paper and plastic baled together reduce the acceptance and price from both paper mills and plastic recyclers;

  • Trying to handle everything with one baler often leads to either poor compaction or fear of damaging the machine.

1) Define your “primary” and “secondary” materials

  • If OCC cardbopard  is clearly dominant and plastic is minor, baler selection should focus on OCC conditions;

  • Plastic can be sorted out early and baled on the same machine under lower pressure, with the main goal of reducing volume and improving handling;

  • If paper and plastic volumes are similar, you may need a second line dedicated to light packaging.

2) Look at adjustable pressure and stroke ranges

  • Some horizontal balers support multiple sets of pressure and stroke parameters, switchable via programs;

  • For mixed-material yards, this is more practical than a single high-pressure mode, allowing you to switch between “OCC mode” and “plastic mode” based on the day’s material mix.

3) Consider the impact of plastic on conveyors and seals

  • Long, thin film strips tend to wrap around conveyor rollers, bearings and chains, increasing maintenance;

  • Sharp-edged rigid plastics caught in moving parts can damage seals and hoses, so protective measures should be discussed with the manufacturer at the design stage.

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News Details
Created with Pixso. σπίτι Created with Pixso. Ειδήσεις Created with Pixso.

How to Choose a Baler for Mixed Materials: Baling Strategies for OCC and Light Plastic Packaging

How to Choose a Baler for Mixed Materials: Baling Strategies for OCC and Light Plastic Packaging

Many recycling yards collect not only OCC carboard but also plastic film, woven bags and light plastic packaging. Without proper planning, this mixed stream quickly creates issues:

  • Paper and plastic baled together reduce the acceptance and price from both paper mills and plastic recyclers;

  • Trying to handle everything with one baler often leads to either poor compaction or fear of damaging the machine.

1) Define your “primary” and “secondary” materials

  • If OCC cardbopard  is clearly dominant and plastic is minor, baler selection should focus on OCC conditions;

  • Plastic can be sorted out early and baled on the same machine under lower pressure, with the main goal of reducing volume and improving handling;

  • If paper and plastic volumes are similar, you may need a second line dedicated to light packaging.

2) Look at adjustable pressure and stroke ranges

  • Some horizontal balers support multiple sets of pressure and stroke parameters, switchable via programs;

  • For mixed-material yards, this is more practical than a single high-pressure mode, allowing you to switch between “OCC mode” and “plastic mode” based on the day’s material mix.

3) Consider the impact of plastic on conveyors and seals

  • Long, thin film strips tend to wrap around conveyor rollers, bearings and chains, increasing maintenance;

  • Sharp-edged rigid plastics caught in moving parts can damage seals and hoses, so protective measures should be discussed with the manufacturer at the design stage.